澳门足彩app的 Emulation Capability Lets an 国际 精神 Client See the Future of its Bottling Line

澳门足彩app的 澳门皇冠app 控制和 系统分析团队 recently stress-tested a major international distiller’s high-speed production line without breaking a single bottle or wasting a drop of spirits.

使用仿真模型 developed on the Emulate3D software platform to duplicate the line’s operation in a virtual setting, 澳门足彩app的 teams were able to test startup and stop sequences, as well as backup scenarios and a range of other potential situations by interacting with the model to trigger various scenarios.

然后他们微调了 可编程逻辑控制器(PLC))程序 when connected to the 模拟 model, working out any issues that appeared.

Emulation allows functional tests and factory acceptance testing (FAT) of the control system without disrupting ongoing operations or even stepping onto the plant floor, 提高安全性，实现利润最大化. The process also saves money in commissioning, as post-installation startup can occur more rapidly. 大部分主要的bug都解决了, 团队可以专注于对系统进行微调, 更快达到目标产量.

“新冠肺炎推动了酒类销售,澳门足彩app高级集成经理Doug Wear说, 谁领导了这个项目. “他们的销售额大幅上升, 最小的停机时间至关重要, 把这条线拿下来, installing all the equipment and then being able to start it back up very quickly was super important. 模拟是实现这一目标的关键. We're able to debug the line in in advance before we ever took anything down.”

The 模拟 also allowed the client to visualize how the new system would perform in real life given the updates to the PLC) program, and it opened the door to discuss any changes needed to the PLC) program or the 人机界面 screens that otherwise may not have come to light until well into the startup process.

在哈斯克尔澳门皇冠app办公室的全天会议上, 澳门足彩app team members walked the distiller’s representatives through each component of the PLC) program, 可视化其对仿真的影响. The controls FAT demonstrated the startup and stop sequences, 备份条件, 传感器的功能, 汽车的功能, 按钮的功能, 和人机界面.

“The client sent three people up to 澳门皇冠app to sit in our in our conference room,” Wear said. “我们有一个巨人, 我们运行模型的140英寸屏幕, and we literally challenged our customers to try to break it. 我们说，‘让我们找到任何问题并加以解决.’”

澳门足彩app discussed each section, giving the client an opportunity for open discussion. Then the two parties collaborated to produce a punch-list containing action items that needed to be completed by either side.