制造顾问为复杂的生产环境带来秩序

Bridging the gap between the strategic and the tactical is a common challenge as manufacturing 操作 seek transformative change in their business and 生产 processes.

也许是为了提高组织和员工的效率. 也许是为了提高工作效率, 上市时间, 效率, 库存处理或优化占地面积.

无论动机是什么，创造成功解决方案的过程充分利用 行业4.0 执行策略通常受益于 澳门足彩app顾问.

“澳门足彩app consultants are brought in to help struggling 操作 or projects figure out what is causing the current 生产 challenges and what the best path forward will be to improve processes,” Keith Perkey, 澳门足彩app制造解决方案副总裁.

澳门足彩app’s 澳门足彩app咨询 team offers more than 60 years of combined experience in optimizing capital deployment, 劳动生产率最大化, 提高系统整体效率, 性能和可靠性，并尽量减少浪费.

When an international contact lens company needed help preparing its existing operation for an expected 75 percent 增加 in 生产, 澳门足彩app的工程师开发了一个公司制造过程的仿真模型, 包括自动和手动过程, 并分析了输出.

团队确定了瓶颈和容量限制, 包括 a poorly running line with many machine stops and more than 30 different stock-keeping units (SKUs) that were causing reduced throughput, 增加废料和浪费时间.

然后进行了一次 对现有系统的审计, identified the most financially justified equipment for optimizing capacity and conducted a material-flow analysis to optimize layout, 储存和流动. The final step involved simulating and fine-tuning a detailed virtual layout and debugging controls virtually to prepare for startup.

结果是一个优化的, 可执行的计划，创造价值并与客户的业务战略保持一致.

“Capacity optimization models help manufacturers consider how decisions about 生产 equipment affect the ability to satisfy orders,珀基说. “我们的制造咨询团队也开发了一个 总体规划 that helped our client decide the most productive way to invest capital over a planning horizon to meet manufacturing goals.”

持续的运营成本，如劳动力, 维护和能源使用也会影响资本投资的盈利能力.

When a milk manufacturer was considering consolidation of 29 dairies that collectively produced 110 million gallons of milk each year, 澳门足彩app’s 澳门足彩app咨询 team worked to reduce the number of 生产 lines from four to three, 减少制造足迹. 通过最小化水电、维护和运营费用，业主能够实现3美元.节省700万.

Another consumer packaged goods manufacturer needed additional time on its current manufacturing lines to accommodate new products. 其现有的生产模型无法开发出优化的解决方案.

澳门足彩app的团队被要求分析客户需求概况. It created an optimized scenario that allowed four hours of additional 生产 time using the manufacturer’s existing asset base.

Perkey说:“我们经常被要求帮助客户改进现有的生产流程.

在另一个案例中, a paper products manufacturer had complex SKU profiles that were made even more challenging as the plant made capital upgrades to add 生产 lines. 每条生产线都有自己独特的可靠性、SKU能力、切换时间和运行速度. The manufacturer couldn’t handle the task of scheduling a single process system to many 生产 lines.

“We were able to deliver a customized software tool that allowed the planning team to optimize 生产 planning and maximize throughput of the manufacturing assets,珀基说. 另外, 该团队提供了完整的生命周期支持，包括结果验证和最终用户培训.

当需要额外容量时, 制造顾问提供最具成本效益的解决方案, 包括 system refurbishment and upgrades; a faster, more automated footprint; facility expansion and/or consolidation. Their plans help manufacturers how to avoid spending money before it’s necessary and when to trigger capital improvements.

简单的, 当需要改变时, 制造顾问可以提供保持业务顺利运行的路线图.